Portable Balancing Machine: Balanset-1A Overview

The Balanset-1A is a highly versatile portable balancing machine and vibration analyzer designed for dynamic balancing across a variety of rotor types. This equipment is perfect for various industrial applications, including balancing crushers, fans, mulchers, augers on combines, shafts, centrifuges, and turbines. Its compact and portable design allows for easy transport and usability in diverse settings, making it an essential tool for maintenance and diagnostic tasks.

Key Features of the Balanset-1A

The Balanset-1A features a dual-channel operation, providing the capability to conduct dynamic balancing in two planes. This capability ensures high precision and efficiency in balancing, which minimizes vibration and enhances operational reliability. The device is equipped with essential components that facilitate effective measurement and analysis of vibration, including two vibration sensors, an optical sensor (laser tachometer), and software for data management.

Functionality and Modes of Operation

The Balanset-1A is equipped with several functional modes that support various balancing and analysis needs:

• Vibrometer Mode: This mode allows for measuring the rotational speed (RPM) of rotors, determining the phase angle of vibration signals, and carrying out a detailed analysis of vibration frequencies.
• Balancing Mode: Users can perform single-plane or two-plane balancing, enabling dynamic balancing of rotor imbalances.
• Measurement Log: The device can save measurement data for extensive analysis, which is vital for ensuring accurate maintenance records.
• Tolerance Calculator (ISO 1940): This function aids in calculating acceptable balancing tolerances as per the international standard ISO 1940.
• Grinding Wheel Balancing: The machine supports balancing of grinding wheels using three counterweights, ensuring uniform operation.

Measurement Capabilities

Equipped with advanced sensors and instruments, the Balanset-1A delivers high accuracy in measurements. Key specifications include:

• RMS Vibration Velocity Measurement range: 0 to 80 mm/s
• Frequency range for vibration measurements: 5 Hz to 550 Hz
• Rotational Speed Measurement range: 250 to 90,000 RPM
• Phase Shift Measurement range: 0 to 360 degrees

These measurement ranges make the Balanset-1A suitable for a wide variety of industrial applications, helping users achieve optimal rotor performance.

Convenience and Portability

One of the primary advantages of the Balanset-1A is its portable nature. Weighing only 4 kg, and designed for ease of transport, the machine can be comfortably used in field operations or at different locations within an industrial setting. Its compact design does not compromise on functionality, ensuring that users can perform comprehensive balancing and vibration analysis without the need for bulky machinery.

Compatibility and Software Features

The Balanset-1A offers compatibility with both imperial and metric measurement systems, catering to a global user base. The accompanying software enables users to connect the device to a PC for expanded data management. With capabilities to measure vibration, phase angle, and correction mass values, the software provides an intuitive interface for users to analyze data efficiently.

Applications and Industries

The versatility of the Balanset-1A extends its utility across various industries. It is ideal for sectors involving rotating machinery, such as manufacturing, agriculture, and energy. Whether it is for routine maintenance or troubleshooting machinery, the portable balancing machine serves as a valuable asset for engineers and technicians aimed at ensuring machinery reliability and performance.

Conclusion

In conclusion, the Balanset-1A represents a state-of-the-art portable balancing machine designed for efficiency and flexibility. Its combination of advanced measurement capabilities, ease of portability, and user-friendly software makes it an essential tool for anyone involved in the maintenance and balancing of rotating machinery. By investing in a portable balancing machine like the Balanset-1A, organizations can enhance their operational efficiency and minimize downtime associated with rotor imbalance.